ToughLite bodies come in standard 12’, 14’, and 16’ sizes. Custom sizes are available upon request.

The body weight depends on the size, but the standard sizes fall within the range of 1,000-1,250 pounds. For custom sizes, the weight will vary.

We’re dedicated to creating the best, lightweight solutions for fleet managers. ToughLite bodies weigh at least 30% less than competitors’ bodies.

ToughLite bodies are engineered out of durable, lightweight aluminum and insulated composite.

ToughLite bodies are assembled and installed at our 100,000 sq. ft. plant in Minnesota.

Your ToughLite body will have a back door and side doors, each with different options.

For back doors: Choose between rollup or swing versions.

For side doors: Get the standard swing version or request a custom sliding version.

Yes.

Refrigerated options are available on a build-to-order basis. They are not available with our Quick Ship* program. Give us a call to discuss the details.

*See "How long will it take to get the body once purchased?" FAQ

ToughLite body accessories can include Tuck Under or Cantilever Lift Gates, a wide range of standard or custom interior accessories, graphics, and much more.

ToughLite bodies are engineered for durability. All components are non-corrosive and the kit construction makes ToughLite more structurally sound than the average upfit.

The lifespan depends on the chassis and how much use it gets. The typical lifespan falls in the range of 4-10 years.

For heavy-duty use, our clients see 4-6 years. We’ve also seen smaller businesses get an additional 4-5 years of use out of them.

ToughLite bodies help reduce maintenance costs in several ways.

1. It reduces weight which reduces wear-and-tear on the vehicle.

2. It uses 40% fewer parts than the average truck body.

3. All of the components are non-corrosive which increases the lifespan.

4. The rear-door is made of non-corrosive aluminum.

Maintenance costs are just one of the ways ToughLite helps your bottom line.

Lighter weight trucks move faster and are subject to fewer weigh station requirements. Additionally the lower maintenance requirements keep your truck on the road as much as possible.

Installation of a ToughLite requires purpose-built fixtures, specialized tooling, and overhead cranes. Our manufacturing plant, experienced technicians, and robust quality control process ensure your vehicles are safe for the long haul.

On standard sized bodies, it can be as low as 2-4 weeks. Purpose-built bodies can take 16-18 weeks, depending on design. Typical competitors require more time in conventional bodies due to labor intensive designs. With the investment in standard body inventory, ToughLite is able to install faster.

That depends on the quantity. If you’re purchasing over 10 vehicles, you won’t qualify for Quick Ship which means a 16-18 week turnaround.

If you’re purchasing fewer than 5 vehicles and inventory levels are good, Quick Ship allows for a 2-4 week turnaround.

Currently all ToughLite's are installed in Minnesota and shipped nationwide.

All panels are smooth on the outside, so it is easy to install graphics that look even better than standard bodies. It also takes 3 hours less to wrap a ToughLite body compared to competitive bodies which leads to cost savings for you.

Aluminum profiles can be replaced if damaged. Typical damage can be repaired at any body shop because they have the fiberglass components.

Our ToughLite bodies can be installed on all of the major truck manufacturers including Ford, GM, RAM, and Mercedes and a variety of wheel base sizes. You can find a complete breakdown here.

ToughLite is designed to meet a variety of challenges in many different industries, and it works particularly well in metro areas with tight driving conditions such as last mile delivery.

The lighter weight ToughLite body enables a fleet to offset the added weight of the EV batteries so you can retain your desired payload without increasing total vehicle weight. Additionally you get extended mileage-per-charge due to lower overall weight.

Competition Pros: Standard cutaway and side door options. Slightly less expensive up front.

ToughLite Pros: Lighter weight. More durable. Maximized payload for vehicles under 10K GVWR. Doesn't rust, rot or corrode.

ToughLite bodies typically cost 30-40% more than traditional sheet and post-style bodies.

Yes, because of their durable construction, clients often transfer them from one chassis to another.

2-year warranty: ToughLite Body Structure

1-year warranty: Moving components (i.e. door)

Workmanship and defect warranty